Engineer In Wonderland

Trying the Beyond Ballistics DIY rust remover

There are all sorts of amateur chemical rust removing techniques, and some electrochemical ones, many of which eat away lots of good metal as well as rust – all the dip-it-in-acid types, for example. Even ‘safe’ acids like vinegar and citric eat metal as well as rust.

EinW rusty tools before Beyond Ballistics

Commercial rust eaters have a mixture of chemicals (some well-guarded secrets) to dissolve rust while removing little good metal.

EinW rusty tools after Beyond Ballistics

After – flash rusting on the adjustable is through forgetting to spray both sides with WD40 after rinsing


The Amateur Chemist who runs the YouTube channel Beyond Ballistics set out to make a good rust remover – lots of rust removed while hardly touching underlying metal – out of easily available cheap chemicals.


After a plenty of testing, his has come up with a solution that combines two of my favourite household cleaners: sodium carbonate* (‘washing soda’) and citric acid**.

I have to admit to adding too much sodium carbonate (46g/litre) by stupidly pouring it straight out of the packet into the mix rather than pre-weighing.

For the exact quantities, see the Beyond Ballistics YouTube video here

The before and after photos above tell the whole story, all the rust gone and no visible surface pitting on the parts that were not already rust-ravaged.

This was after two days of soaking in the (46g-compromised) solution for the adjustable spanner, and three days for the pliers.

Both tools freed up completely after more WD40, some engine oil and a bit of persuasion – the pliers must have been nearly new when they were put away for decades in a shed with a leaky roof.

Hats off to Mr Beyond Ballistics.

 

*which once perfectly removed 3mm*** of coffee residue from an otherwise lovely stainless steel vacuum mug I found dumped in the street
**great for removing hard-water calcium build-up from the loo
***how did the previous owner ever let it get in that state?

 

Steve Bush

Steve Bush is the long-standing technology editor for Electronics Weekly, covering electronics developments for more than 25 years. He has a particular interest in the Power and Embedded areas of the industry. He also writes for the Engineer In Wonderland blog, covering 3D printing, CNC machines and miscellaneous other engineering matters.

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  1. Don’t often see a monkey wrench, but I found two in the garage during recent renovations.

    They fitted in well amongst the stillsons of assorted sizes.

    Duly sprayed with a little WD40 and some engine oil.

  2. Glad to see you’re keeping busy.

    I recall spending weeks cleaning out a 2 litre measuring cylinder that had some “stuff” at the bottom.

    Eventually it was clean, then fell over & knocked the top off, making a 1.5 litre measuring cylinder.

    We won’t mention what happens when you mix pcb resist stripper with a FeCl in a mislabelled 5 litre drum: think a brown frothing volcano & you won’t be far wrong.

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