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Engineer In Wonderland

Engineer In Wonderland

More detective work on the 1985 cnc lathe

EinW cnc lathe controller board web

A deeper dive into another board in the ancient cnc lathe revealed further quirks. The aim was to work out how the safety interlock worked – which uses the two relays on a board with digital logic and a big area with no components (photo). Find more cnc lathe project blogs here This took a while as there is a ...

Tantalum capacitor marking mystery

EinW mystery tantalum capacitor

Can anyone read the marking on this mystery tantalum capacitor? It is from the mid-1980s motor Jay Electronics driver board (hopefully) undergoing resurrection. Of three capacitance meters here, only one will make a stab at it in-circuit, where it reads ~600nF either way around. V47 seems an odd marking.

Back in Wonderland: inside another SCR dc motor controller

EinW JayElectronics SCR permanent magnet dc motor controller

At last, some ‘spare’ time this weekend, and I learned two things about SCR dc motor control: Permanent magnet dc motors need a chunky inductor in series with them if they are fed from an SCR (thyristor) based mains power controller. It is (probably!) possible to safely interface an Arduino to such an SCR controller. This was the result of ...

Easy-to-get flame retardant 3d print filament

3D printing prototype enclosures with PLA or PETg is quick and easy, but to which filament to you turn if the enclosure has to be installed somewhere, and therefore need to be flame retardant. Such low-flammable raw material does exist, but it has not been easy to find it – until now as Bambu Labs has introduced ‘PC FR‘, a ...

End of an LED lighting era at Castle Wonderland

Castle Wonderland had one of the first fully-dimmable LED-lit rooms anywhere, when, in 2011, I made up 11 luminaires, each with an early 3W Cree led, and wired them in series for one of the ceilings here. It was my first experience of having aluminium and Perspex laser-cut – excellent fun. Initially, an commercially-made mains dimmer module was used, which ...

Noise busting cnc probe circuit – New Improved?*

EinW Liion charge protect board improved

Pondering the good-enough isolated probing circuit I soldered up yesterday (repeated below), I wondered if there was a ‘100%’ clean alternative that was not much more complicated and would not have the slightly soggy, although acceptable, characteristics. (That said the led still gets brighter and dimmer when it is ‘on’, depending on cell voltage). Without making it – so bare ...

Noise busting cnc probe circuit

EinW CNC isolated probe

Following the connection of a new computer monitor, probing on one of the small CNCs packed up. Rather than find another monitor, a totally isolated probe was (probably not…) called for. One scrap bin raid later, and I came up with a 7 component isolated probe that has several attributes: Isolated open-collector output to processor board Provides some wetting current ...

Seeking a safe space to charge vape batteries

EinW Pyrex Liion protection

I am not sure that there is such a thing as a ‘safe’ way of recharging li-ion cells salvaged from discarded vapes – after all, they were made for disposable products, and all rechargeable lithium ion cells can get hot and even bust into flames when abused – and even famous manufacturers have made duff cells. My current risk-reducing strategy ...

Vapes get neater inside

EinW vapes get better made

Discarded vapes are not only an eyesore, and a sign that some vapers do not care about dropping litter, but are also a source of rechargeable Li-ion cells. Note for the uninitiated BEWARE: fire hazard, germ hazard and potentially harmful chemicals I picked up one just recently and it has a much neater internal construction (right). Gone is the rats ...

Prusa updates flagship 3d printer

Prusa Mk4S

Prusa is a company that should be on the shortlist, may be at the top, for anyone buying a 3d printer for lab prototyping. The company emphasises print quality above print speed, but its printers are also fast, and it has a reputation for long-term support – it points out that its venerable Mk3 printer has been receiving updates for ...